I found the problem. All your new models have names like CSFD1.p when it should be CSFD.p, the original file name so when it is put into the extracted char it overwrites the original with the new on. otherwise they both exist and the game crashes. I got Man 16 working in game without face textures, hat or toes. So you just need to rename all the primary parts and then add to bone the extras. also the broken standing animation happened again, but I think it is caused by saving in Kimera.
Standing animation is definately broken by kimera, so don't include it with your files. I will finish fixing man 16 and send him to you.
a pic of man 16 in game. without hat and toes. but it's an easy fix
Edit: squallff8 you'll have to fix facial textures, I don't know that part yet.
Problem with man 16 is the hat, works fine with toe parts but the hat always crashes. I even tried merging the head and hat into one part and it still crashed. So whatever the problem is it's in the hat.